solar pump installation manual

This procedure will be reversed. The 5/16 ring terminal attaches to the empty negative post of the first battery, and the 3/8 ring terminal to the empty positive post of the second battery. This pinches the yoke so it is fastened to the stainless rod. Starting with a fully-functional lever-arm pump, what follows are the step-by-step installation instructions to remove the handle assembly and install the motor. Lift up the 3/4 diameter SS pump rod 2 inchesto make sure that the piston is not sitting on the ball at the bottom of the pump cylinder. Choose a location as close to the well as possible and practical, in order to eliminate any voltage drop between components (i.e loss of available power). OB Modified on: Mon, Jul 11, 2022 at 4:13 PM, (The following instructions are very detailed, and should tell you everything you need to know.If you have questions, please phone 775-265-1220.). Continue with the next two pages of instructions to replace the current 24 rod with the new 36 rod. Keep in mind the power leads provided are 20 in length. Configuring like this raises the overall reliability of the system. " #/_ :P $@! K? P0p/ @HH(Hhh( A,dKG.[y)k\< You are ready to pump water again. It is equally important for the pump head seals that only the smooth continuous rod pass by the seals on each stroke. At this point your batteries are charging and the system installation completed. AGM will cost triple but will last longer. %PDF-1.5 % If the batteries fail or melt down the MorningStar will isolate them from the system with its built in circuit protections. The pump head will be removed and the 36 rod detached. 2 0 obj endobj 128 degrees F, LBLD mechanism with stainless steel drive cover and electrical components cabinet, 3/4 x 36 stainless steel pump rod and 3/4 x 13 stainless steel pump rod extension, (3) 15amp ATO/ATC prong style fuses (spares), (4) 1/4-20 x 7/8 SS SHCS fasteners for mounting the LBLD to the pump hea, #6 gauge jumper cable for connecting two batteries, (4) Allen wrenches: 9/64, 3/16, 1/4, 5/16, A small crescent wrench. Then depending on the option you have, you will: Remove the 13 rod extension to leave the 24 ready for hand operation. Or replace the 36 rod with the 24 rod. NOTE: A low-voltage disconnect feature to protect the motor is built in the the Morningstar controller. Photo is one example, only. It is critical that, in high wind conditions, the PV cannot spin around or move and break the electrical connections to the control box. Please ask us if you want to consider this possibility. If the temperature at the planned site regularly peaks above 100 degrees F, we recommend operation of the motor in shade. Turn on the power. The direction you turn is the opposite of normal turn clockwise to remove, rather than the normal counterclockwise. y=)p&[qkx at} ,L 9j So, please assemble with Finesse, NOT Force. Using your two 12 volt batteries we now need make a series connection of the two batteries to take them from being two 12 volt batteries to one 24 volt bank. If you have a 4 galvanized mounting pole (double module)mark the two .530 holes and drill with a 1/2 bit. We use cookies to try and give you a better experience in Freshdesk Support Desk. JFIF C The motor load must not be exceeded, and all instructions must be adhered to. solar inground ground mil rectangle bs midwest canvas sc age space pool rectangular covers pools feet silver Notice that one of the ring terminals is larger in diameter than the other, 3/8 and 5/16. Lift the riser tube (and pump head), and then remove the safety tool. NOTE: Since needs for tank volume and pumping capacity will vary greatly, we do not provide the ambient tank or transfer motor. Information about the periodic replacement of seals can be found in the INSTALLATION AND MAINTENANCE manual for the hand-operated system. Using the 3/16 Allen wrench, remove each of the four fasteners holding the lever arm mechanism to the pump head. The opposite ends of these two cables plug into the male and female connectors on the bottom of the control box designated battery positive and negative. In the previous section, you prepared (if applicable) an already installed hand pump for installation of the solar motor unit. If the pump rod drops into the pump head the only way to retrieve it will be to remove the pump head and riser tube. Lower the Linear Bearing Link Drive Mechanism (LBLD) so that the stainless rod is inserted through three openings. There are no connections to be made inside the control box, they have all been made for you at Simple Pump. (The rod gland is the topmost exposed component on the pump head.). If it is not clear from reading Section 2 how to reverse the procedure, please contact us for assistance. If you are using a transfer motor to take water from an ambient tank to a pressure tank, you can power that motor from the Simple Pump system. Align the holes for the four mounting bolts with the four holes on the flat rear of the pump head. It is extremely important to replace the fuse with only a 15 amp ATO/ATC automotive style fuse. \@_Ia0` 1XDsv*&^a8%$ %?CE $e { h&i RFD%mGxJXiJLvr+~PIwpvpibu(I)ELh">Oi)~odin[1vNMa +}>c\eZF0k;:8:].sE9Jz6:0#S.= Z+i">5K+!457?kj.Z"i~ 6[55@Sc 38?ehJX9(GVh$1$Z0V{f6:?j\^[F 5e\A>b> When you are ready to use the water, be sure to use a drinking-water quality hose, or piping. Finally, tighten the pinch bolt (on right) and then the three mounting bolts. of lifting effort for each 100 feet of staticwater level depth. Now connect these two cables at the two remaining male, female connectors on the bottom of the control box marked Panel positive and negative. stream You are now ready for motor installation. Then using a 5/16 Allen wrench, tighten the two stainless steel socket head cap screws on the yoke. Be sure that the main switch on the outside of the control box is in the off position! Brace with gravel/rocks as necessary to hold the pole. <> pump aquajet pro solar 9v fountain interested The batteries need to be kept clean and dry at all times, out of the rain, snow, ice, and direct sunlight, to increase longevity. endstream You will have raised the pump rod about four and a half to five inches insuring that at the bottom of the pump stroke the piston will not hit the bottom of the cylinder and the extension joint is always clear of the pump head seals. (If the system takes a direct lightning strike nothing will save it.). The battery enclosure should be high enough off the ground to avoid rain runoff and snow accumulation. The Solar Panel has been mounted on the bracket and set to the desired sun angle as per bracket instructions. Four guide wires or ropes at 90 degrees can help hold the pole vertical while the concrete dries. You may have chosen a different pole or roof mounting system. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Secure it firmly on the stainless nipple. You have two remaining two 20 cables, starting at the Solar panel J-box and extending out of it. As long as the Motorized System with the LBLD is pumping correctly and not causing the motor to overload, no maintenance is required for the LBLD motor component. 645 0 obj <> endobj Once the solar panel was connected the batteries began to charge; by following the instructions in your Operators Manual you can now set the battery type and monitor the charge cycle by viewing the digital readout on the meter and the charge status LEDs. You should confirm that your pump is delivering at least one gallon of water with approximately 25 strokes with the lever handle system. There is no requirement to oil any of the LDBD system components. Using the #6 jumper (included), connect the positive post of the first battery to the negative post of the second battery, and tighten these connections. If the mechanism experiences a problem, the motor protection internal to the charge controller will trip. The handle screws on to the pump rod in the OPPOSITE direction to regular screws and bolts you turn counter-clockwise to tighten. There is 1/4 of space between the bearing housing and the top of the rod gland when the holes are aligned. modbus meter energy solar server card mpp Once the timer has been programmed, it will start and stop the pump at the selected times or you can manually start and stop using the switch on the timer. This ends the preparation of an existing hand pump. However, do not under any circumstances apply oil to the linear bearings, or the 3/4x36 stainless steel rod that moves within those two linear bearings. This prevents operation of the motor when voltage is below 23.8 volts. 4 0 obj Note that 50psi relates to approximately110 feet of head.) %PDF-1.5 With the motor unit removed from the pump head, all you have left to do is to separate the 13 extension from the 24 extension and reinstall the handle assembly. Lift the pump rod so that the rod extension joint clears the top of the lower guide bearing one inch and tighten the two 5/16 bolts on the yoke. Position the Linear Bearing Link Drive Mechanism. DO NOT LET GO OF THE PUMP ROD! Lead acid will be the least expensive. The modules are grounded in the J-box by means of a green bonding wire that attaches to the aluminum frame, which is then bolted to the aluminum bracket, that is bolted to the steel pipe, which is sunk in the ground. Click here to view additional details on the Simple Pump Solar Well Pump Kits. Transfer pumps include an integrated pressure switch. At this point the negative terminal of the first battery and the positive terminal of the second battery are not being used. Thank you for purchasing the integrated Simple Pump Solar-Ready Motor. If you have a 3 galvanized mounting pole (single module).mark the two .400 holes and drill with a 3/8 bit. Do not remove the stainless steel nipple (i.e. The transfer pump is powered from the Simple Pump unit. bilge pump pumps yacht replacing boat installation location water hull boats switch float wire install outlet hose yachts autotrol + c,"4cPI@50_AtJL0@2GYhB)qcPFkAsM[::[Wt^ gUewp%m|4_i(hg]o8r\$$a@ ,+,$A&Of60M|suJ?)gaYU^\e$1yF(T3zWcZYmUuWAr. The positive cables from each panel will plug into the two terminal side of the appropriate connector and leave the Y connector on a single cable, (provided) which will then plug into the control box at the PV positive connector. Everything else in the system is in an, above ground, configuration, i.e. How freely it moves is an indication of what the motor is working against. After loosening the pinch bolt and the 3 mounting bolts on the split flange, pull the pump head up out of the well, enough to expose the bell end of the top PVC drop pipe and a couple of inches below that. This puts the connecting piece between the lever arm and the yoke also parallel to the pump rod and the yoke at 90 degrees to the pump rod. 24VDC can be obtained from the terminal block by placing the positive lead to the device on position #1 and the negative lead from the device on position #3 or #4 (with #1 being the furthest terminal position to the left and #4 being the furthest terminal position to the right as you face the terminal block with the door open). PROCEED TO THE NEXT SECTION. Install the 36 rod in its place. endobj Then, if you want to charge a pressure tank, a small transfer pump can move the water from the ambient tank to the pressure tank. As long as the gear motor system is pumping correctly and not causing the motor to overload, no maintenance is required. Loosen or remove the two 5/16 Allen bolts on the yoke and using a large flat blade screw driver gently spread the opening in the yoke to clear the pump rod. (Sakrete is convenient for this job.). Stabilize and affix the battery box to the pole using the U-Bolt as shown in the photo below. 0 With the batteries fully charged, you can now turn on the system by putting the rocker switch on the outside of the control box in the on position. J*jZ6vN.nQ1q I)iU5u Z&fV.n^!a">%~N/(,*.)RS[W?08495=3;7pxv~qyu}s{wK. E1 fFNydf&{#+d>$/3 EY@/ B^ t\I Z%f-FbfbfffKB3X,U+OOO??N7#2#3nH You are ready to go. You want to get the positive terminal of one battery as close as possible to the negative terminal of the second battery. 705 0 obj <>stream The solar-powered Simple Pump is an integrated, standardized system that will provide water at the surface. The linear bearing link drive translates the rotary action of the Simple Pump 24 volt DC gear motor to move the pump rod up and down on a precision ground and polished stainless shaft guided by two linear TEFLON bearing carriers.

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