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Upgrade your assembly process and equipment with a quality torque and automation control system. Using a quality torque and automation control system makes a safer world through accuracy and precision. The Robo-Spider automated riser-flange-bolt torque system is the first fully automated hydraulic torqueing system for riser flanges. TorqCal PRO is guided by user-defined templates and hard-coded safety limits designed to streamline the calibration and certificate generation process. Material removal applications such as gate grinding, filing, polishing, and others depend heavily on manual labor and take skill and experience to execute correctly. The torsion springs are held securely by custom-designed individual two-part mandrels. A.K.O., Inc. operates an ISO/IEC 17025 Accredited Calibration Lab that ensures we deliver the highest possible standard of calibration. The loader is fabricated from a solid aluminum casting, and uses custom machined parts for a long operational life, while maintaining AKOs high standard of quality. The Vortex-xt is an easy to use torque test system, ideally suited to making routine quality control measurements in production areas. Torque is an automation solutions provider with a highly efficient knowledge. Torques focus is to become a leading Automation & Control Contractor in UAE where we would provide our clients with Design, Engineering, Supply, Installation, Testing & Commissioning and Maintenance Services of Automation and Control projects. A Windows-based software package that can customize each fastening application is included with the product. Windsor CT 06095 Heat generated by the motor is reduced and the screwdriver performance is always at the maximum level. The versatile measuring frame with interchangeable torque sensors is powered by Mecmesin's Emperor software giving full programmable control and comprehensive evaluation tools for performing a vast array of torque tests. %%EOF The Vortex-i is driven by Mecmesin's Emperor Torque software, which gives immediate indication of "Pass" or "Fail" for each type and size of torsion spring. Demystifying Torque: What You Should Know, Calibration Guide for Torque Testers & Sensors, Mountz Torque Video Webinar: Click Wrench vs. Cam-Over Wrench Technology, Mountz Introduces the New FGC Cam-Over Torque Wrench, Mountz Torque Video Webinar: Bullet Proof Error-Proofing the Complete Tightening Process Control, Mountz Torque Video Webinar: Error-Proofing the Fastening Sequence and Tool Position, Optimizing Complex Medical Device Manufacturing with a DC Torque Control System, Improving Naval Maintenance With Reliable Torque Tools and Proper Training. 2022 Cumulus Digital Systems, Inc. All rights reserved. The new training program uses AR to help train the next generation of welders. The failure of a three-cent fastener that isnt properly tightened can lead to catastrophic or latent failures. The software enables plant-wide real-time assembly monitoring including data capture and trace analysis. Maintenance and repair are easy and low cost. Making a safer world through accuracy and precision is the core purpose of Mountz, Inc. Screwdrivers with a brushless servo motor have an extremely long operating life and provide consistent reliable performance. This field is for validation purposes and should be left unchanged. Integrated compliance, whether active or passive, makes programming robotic applications easier and produces a consistent finish despite variations in the part or path, according to ATI. We provide dedicated engineers with 24/7 emergency hotline and maintain spare parts in Torque stores for immediate replacement in case if any equipment failure, Torque can offer complete site survey in the field of ICA including conditional survey, upgrade scheme and writing specification of proposed control systems to achieve client requirement, Torque works direct with Original Equipment Manufacturer (OEM) for our staff knowledge and training about latest technologies in market. Storage drawers for adapters and accessories. With the force sensor, this robotic system becomes dynamic as it uses force feedback to detect, assess and grind the weld bead, while monitoring and adjusting the cutting force in real time. The modules can be programmed to continue fluent bolt-tightening operation if another module is being serviced, while still allowing the use of a manual riser wrench, if necessary. The flexible assembly system can easily adjust for different joint designs and variable tolerances. Comau and Seabery Develop Industry 4.0 Augmented Reality Training Program. The new MD-Series DC torque control system by Mountz is a high performance fastening system that allows manufacturers to optimize the assembly area, reduce labor costs, enhance quality and increase productivity. End-to-end quality and productivity management for mission-critical work. Sales Offices:264 Landis Ave Ste 103 Chulavista, CA 91910, Manufacturing Plant:Blvd Insurgentes #6302, Fracc Guaycura Tijuana BC, CP 22216. 0 Robotics company layoffs and shutdowns may dominate headlines, but demand across markets DHL Successfully Pilots Dorabot Sorting Robots in Atlanta Distribution Center. SEI AUTOMATION is focused to help you increase your production and reduce the quality problems with a complete torque solution. In addition to Siemens, Changliu said he hopes to see this process implemented by other manufacturers in the metal fabricating industry in the near future. The encasing design of the modules is compact, efficient, and explosion prooffor enhanced safety and consistent, time-saving performance when the hydraulic bolting system is within its design parameters. Production flexibility and rapid reconfiguration for new production projects. Are you interested in professional automation solutions? The TPM gives the user a complete graphical display and the ability to easily export data. All rights reserverd. Tooling expense delivers favorable return of investment. Source: ARM Institute, Get news, papers, media and research delivered. Output quality is more consistent with this new system, but that is only part of the benefit to users. Og Some processes are relatively simple, while other parts require a variety of tools and techniques over many hours to achieve the desired finish. Once located, the multi-axis feedback from an ATI force/torque (F/T) sensor enables the Yaskawa arm to measure and react to the weld bead, determine the correct amount of pressure to apply, and remove the bead with the cutting tool. It can be as simple as direct-reading thermometers, or as complex as multi-sensor components of industrial control systems, Torque can arrange products and systems trainings for our discerning clients; training is conducted in house or in site by our own highly skilled training staff, Torque has the ability and is providing highly qualified engineers at cost effective rates to clients and vendors operating in the region, Torque as a SCADA maintenance contractor has been fortunate to secure the maintenance contracts for all PLCs , RTUs and SCADA Packages for Abu Dhabi Sewage Service Company (ADSSC) in Abu Dhabi Island , Main Land & Al Dhafra area, AL Ain City and remote areas. Zebra VP of robotics and automation discusses the importance of the R15.08 eKAMI Breaks Ground on Training Center at Eastern Kentucky Correctional Facility. Manufacturers can reduce costs and cycle times while increasing employee safety dramatically from automating these processes. Simultaneously, all the modules work in tandem to tighten each bolt with accurate and balanced preload with every turn. 8 Interesting Cobot Providers From Around the World. Webcast: Robots Provide Scalability for Seasonal Demand, How can supply chains use automation to become more resilient in the face of elevated e-commerce demand and ongoing logistics. Source: ARM Institute, ATI provided the force/torque sensor for the material removal system. Need to check the calibration of your torque screwdrivers? The goal of the screw counting process is to ensure that all fasteners are accounted for during the assembly process. The Robot Applications Conference is a one-day virtual event featuring user perspectives on robots for materials handling and other tasks. To download this file you first sign in to your Schlumberger account. We constantly scan globally for latest technology to provide the most suitable product to deliver to the local industry. Integrate the power of T&T Engineering, Cameron, and Schlumberger. They can be local to a particular piece of equipment or device, or they can interface between multiple machines or devices (linked by a host control system) and users, A distributed control system (DCS) is a platform for automated control and operation of a plant or industrial process. From Universal Robots and ABB to Doosan Robotics and Neura Robotics, here is a look at some top collaborative robot Universal Robots Adds UR20 Cobot With Greater Reach and Payload to Portfolio. The electric screwdrivers feature the Swiss Maxon DC servo motor technology and is engineered for high production environments. Controlled by a built-in touch-screen console, only minimal training is necessary to begin testing and results are easy to interpret with a colour coded "Pass" or "Fail" indication. The perfect bits, adapters, magnets and more. Vision Inspection Systems for Plastic Sheet, Acetaldehyde, Methanol, & Benzene in CO2 Applications, Force Measure or Dynamometer or Compression, Aerosol, Beverage & Food can testing instruments, Measuring in opening and closing direction, Rotating angle & speed adjustable under certain cycle, Configuration by protected password (administrator), Memorization up to 999 measures (transferable), Display: product name/ operator /batch N*/Line N*, 1 RS232 output and 1 printer output (software $ printer), Delivered with calibration certificate COFRAC, Settable height of column for all samples, Settable speed for opening and closing operations, Special multi format system for both bottle and performs, Choice of measuring chunks: Beverages/ Cosmetic/Pharmacy. Active compliance systems are more complex and provide specific force control in situations where processing requirements need to be exact. 59 0 obj <> endobj Each module operates as a standalone unit. Equipment calibrated in a certificated lab. Speak with an application engineer today! )d9qc%&~. lang: en_US. Remote access for offsite review of work completed onsite, Streamline headcount and reduce exposure hours for any work activity that requires bolted joint management. biocare nobel implant torque kit wrench crown delivery The TSD2060-PRO uses the proprietary advanced TSD6500 Digital Indicator that can be combined with up to 8 Transducers to provide continuous coverage over your entire operational torque range. Shanghai-based JAKA says its intelligent, connected collaborative robots are useful for a wide variety of applications. Together, these automation experts devised a system that uses robots to remove weld beads from inside a tube. Source: ARM Institute, Integrated compliance allows robots to produce a consistent finish despite part variations. Being a partner, we listen to our customers. wheel polishing aluminum polish vis automated rims machine cleaning polisher system wheels tire 50 Baker Hollow Road, Any problem can be solved, from a missing screw to data collection. This video is a brief product overview of Mecmesin's touch screen controlled Vortex-xt torque tester. The torque forces are self-contained by reacting against a two-way (CW, CCW) adjustable reaction post on stainless steel reaction slides allowing the reaction point to be set to any position. The exclusive design behind the Robo-Spider system is in the individual bolt-tightening modules. DC torque control tools were developed with the capabilities to tightly integrate and control all the key facets of the assembly automation process. Don't have an account? Provides a consistent repeatable process control and eliminates potential variations. The torque tester is fitted with custom designed adaptors to fit different sizes of lipsticks. auditor banc ensayo essai adw aimco directindustry The Vortex-i is driven by Mecmesin's Emperor Torque software, which gives immediate indication of "Pass" or "Fail" for each type and size of lipstick. The weld-bead removal system can minimize safety hazards, decrease cycle times, and improve overall process quality, they added. Take the strain out of repetitive operations with Mecmesins semi-automated TSCC Torque Screwdriver Check Calibrator. Traditional material removal methods commonly require handtools, are prone to variability and quality inconsistencies, and put employees at risk of injury. Fasteners that are insufficiently fastened can vibrate loose and excessive torque can strip threaded fasteners. Further a fastening error is identified on the assembly line, the more it costs in rework time and expenses. endstream endobj 60 0 obj <> endobj 61 0 obj <> endobj 62 0 obj <>stream This system retains all the features and functionality of the manual TSD2060 system but allows the user to calibrate at the push of a button. The MD-Series tool allows for easy integration into an existing assembly line and flexibility for rapid reconfiguration when implementing new manufacturing projects. With almost no expendable parts and simple design, the brushless screwdriver life cycle is extended and it maintains a clean working environment. A remote terminal unit (RTU) is a microprocessor-controlled electronic device that interfaces objects in the physical world to a distributed control system or SCADA (supervisory control and data acquisition) system by transmitting telemetry data to a master system, and by using messages from the master supervisory system to control connected objects. The system included external vision technology to identify the weld bead first. The MD-Series tool system improves productivity and efficiency with eight key essential manufacturing benefits. Verify your screws are tightened correctly. A.K.O.s Automated Click Wrench Calibration System, the TSD2060-PRO, is a mechanical torque loader equipped with an automated drive system with a capacity of up to 4000 lbfft. As your quality experts, we understand your need for accurate, precise and durable torque tools. Connect manual and powered tools to confirm compliance of workflow tasks and accuracy of assembly. A standard riser tool set can make up or break out a six-bolt flange in approximately 8 min. Our software improves the quality and productivity of safety-critical workflows, and is used to configure and visualize work activities across a wide range of industries. Are Robots at Their Upper Limit for Adoption and Deployment? Passive compliance is simple, like incorporating adjustable pneumatic pressure into the robotic tooling to adjust for part variation. With the appropriate accessories, this system is capable of calibrating many types of tools, such as Click Wrenches, Beam Wrenches, Dial Wrenches, Digital Torque Wrenches, Torque Watches, Torque Screwdrivers, Torque Multipliers, Direct Read Torque Multipliers, small capacity Hydraulic Wrenches, Pneumatic Torque Tools, Electronic Torque Tools, Inline Transducer calibrations, Tensiometers, Dynamometers, Force Gauges, Compression Gauges, Push/Pull Gauges and more. The Robo-Spider system can perform either function in a fraction of the timeroughly 2 min per flange. Drilling Fluids, Well Cementing & Solids Control, All Drilling Fluids, Well Cementing & Solids Control, ChemWatcher Integrated Chemical Management System, Pipeline Integrity Monitoring and Leak Detection, Process Live Data-Enriched Performance Service, ACTive Real-Time Downhole Coiled Tubing Services, CoilTOOLS CT Intervention Tools and Solutions, All Surface Well Test Equipment Intervention, Retrievable Wireless Subsurface Safety Valve System, ProActive Drilling Asset Management Services, Schlumberger End-to-end Emissions Solutions, Robo-Spider Automated Riser-Flange-Bolt Torque System, Integrated Projects and Asset Performance, Schlumberger Australia, New Zealand, and Papua New Guinea, The control panel allows the riser running or pulling operation to be controlled hands-free at a safe distance from the actual flange, Control panel dimensions: 30-in deep, 62-in wide, and 75-in high (control panel is skid-mounted with crane lifting provisions), The control panel features a Class I, Division 2 human-machine interface (HMI) touch screen that allows all operational functions to be controlled, The information screen allows the operator to input the specifics of each rig, The journaling feature saves and stores information making it easy for the user to reference what operation took place, when it occurred, and who performed it. Calibration Software: AKO Torque-Cal This system provides precision, speed, and accuracy in the calibration of manual torque tools, while eliminating the labor required to perform a traditional calibration of a torque tool. Whether you are manufacturing life-saving medical instruments, safety-critical vehicle parts or delicate small electronic components, the innovative Mountz torque control system provides repeatability, traceability and an error-proofing process. Finally, a profilometer verifies that the removal meets specifications. Pneumatics are great for single torque applications. The TSD2060-PRO Torque Loader System is A.K.O.s most versatile torque calibration system with a wide variety of adapters and accessories available. endstream endobj startxref The active compliance system streamlines the challenges of programming and executing heavy material removal and irregular shaped parts safely and efficiently, with room to grow. Torques PLCs can directly send e-mail alerts depending on trigger conditions. The screwdriver requires less maintenance with no need for replacement of expendable parts (carbon brushes, rotor, switches and other contact points). ARM Institute Calls for Projects to Advance AI, Robotics in Manufacturing, Siemens Xcelerator and NVIDIA Omniverse to Accelerate Digital Twins for Manufacturers, ARM Institute Endorses Three Additional Robotics Training Programs, 10 Noteworthy Robot Exhibits at Automate 2022, Robotics Company Setbacks Belie Industry Strength, Say Experts. The opening and closing torque on lipsticks is tested using a Vortex-i PC-controlled torque testing system. Collecting torque data is one of the best methods to optimize the assembly process. As more tools and techniques than ever before offer to overcome manufacturing challenges, robots are becoming more affordable as well. We deliver the right product to solve your application problem. Multiple fastening strategies can be implemented for sensitive and/or difficult assembly joints. %PDF-1.6 % This video shows torsion springs being tested to pre-defined torque settings using Mecmesin's Vortex-i PC-controlled torque testing system.

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